The full factorial experiment (PFE) is a combination of several measurements that satisfy the following conditions:
- The number of measurements is 2 n , where n is the number of factors;
- Each factor takes only two values - upper and lower;
- In the process of measurement, the upper and lower values of the factors are combined in all possible combinations.
The advantages of the full factorial experiment are
- simplicity of solving the system of parameter estimation equations ;
- statistical redundancy of the number of measurements, which reduces the influence of the errors of individual measurements on the evaluation of parameters.
Preliminaries
System Parameter Assessment
In practice, it is often necessary to evaluate the parameters of a certain system, that is, to construct its mathematical model and find the numerical values of the parameters of this model. The initial data for building a model are the results of an experiment , which is a combination of several measurements performed according to a certain plan. In the simplest case, the plan is a description of the measurement conditions, that is, the values of the input parameters (factors) during the measurement.
As an example of systems, the evaluation of parameters of which is relevant from a practical point of view, can serve various technological processes. To illustrate, consider the photolithography process.
Photolithography is a drawing of a picture on a surface by a photographic method. It consists of the following stages: surface preparation, applying a photosensitive emulsion ( photoresist ), drying, installing a stencil or plate with a negative pattern, exposure (exposure to light) by ultraviolet rays, etching (manifestation). Since the technological details of photolithography are not important in this context, we will consider the thickness of the photosensitive emulsion d (in microns) and the exposure time t (in seconds) as the main factors affecting the lithography process. The output parameter (response) of the process is its resolution R , that is, the maximum number of distinguishable lines that can be drawn on one millimeter of the surface. This value is determined by applying a special test image to the surface.
So, the technological process of photolithography is described by some function of the form
Building a model of the technological process allows us to identify the behavior of the response of the system depending on changes in the factors and thereby find ways to optimize the technology. For this particular case - choose the emulsion thickness and exposure time that will provide the best image quality.
In the general case, the response of the system is described by some function. variables
The mathematical model of the system is obtained as a result of the approximation of this function by some other function, for example, linear
- ,
Where - the required parameters of the model.
The figure graphically shows the process of building a linear model of the photolithography process, where - emulsion film thickness, - exposure time, - permission obtained in these conditions. Function nonlinear, but sufficiently close to the point it can be replaced by a tangent plane . In the area shown in the figure, the maximum model error is .
Knowing the coefficients of the model , it is possible with a certain accuracy to predict the value of the function (and hence the behavior of the system) in the vicinity of the point . In determining the values of the coefficients and is the goal of the experiment.
Experiment Matrix
Suppose the initial parameters of the technological process are: film thickness 55 μm, exposure time - 30 s, that is
Take the upper and lower values of both factors so that they are located symmetrically relative to the current value, for example
We will create a table in which the values of both factors are in all possible combinations and we will take measurements at these points (the response values are given conditionally):
Assuming that the linear process model is
- ,
Based on the results obtained, a system of four equations with two variables can be constructed. This system is shown below, as well as its abbreviated notation as a matrix. The matrix of this type is called the experiment matrix .
In the experiment matrix, the second and third columns are the values of the factors, the fourth column is the response values of the system, and the first column contains the units corresponding to the unit coefficients of the free member of the model . We will consider this column as some virtual factor. which always takes single values.
System Solution
To facilitate the solution of the system, we will carry out the normalization of factors. We assign the normalized value +1 to the upper values of the factors, the normalized value −1 to the lower values, the normalized value 0 to the mean value. In the general form, the normalization of the factor is expressed by the formula
Given the normalization of factors, the system of equations and the matrix of the experiment will take the following form:
Since the sum of the terms in the second and third columns of the matrix is zero, the free term of the model can be found by adding all four equations:
To find any other coefficient of the model, you need to change the signs in the equations so that in the corresponding column were one unit, then add up all four equations:
Thus, the linear model of the technological process in the vicinity of the point (55, 30) has the form
In general, the system solution will look like
Return to abnormal factors
The transition from normalized to non-normalized factors is carried out by inverse transformation
To find the model parameters for unrated coordinates, we substitute the expressions for the normalized coordinates into the model equation:
Comparing the last expression with the expression for the linear model in non-normalized coordinates
- ,
get the expressions for the model parameters:
In general
For the example above
Finally, we get the model in natural coordinates:
- .
Complete factor experiment
PFE matrix in general view
In general, the matrix of a full factorial experiment with n factors is
Properties of the PFE matrix
The matrix PFE has the following properties:
- The number of rows in the matrix is 2 n ;
- The zero column of the matrix consists of units:
- In columns 1 ... n there are all possible 2 n combinations of the values −1 and +1;
- The last column contains the measurement results obtained for the values of the factors recorded in the corresponding rows in columns 1 ... n .
- The sum of the elements of the zero column is always 2 n :
- The sum of the elements of any column, except the zero and the last one, is zero:
- The last two expressions can be combined into a single relation:
Where - unit matrix ;
- The sum of the squares of the elements of any (except the last) column is always 2 n :
- The sum of the products of the corresponding elements of any two columns (except the last one) is zero:
- The last two expressions can be written as the orthogonality of the columns of the matrix:
Calculation of linear model coefficients
The coefficients of the linear model in normalized coordinates are calculated by the formulas:
The coefficients of the linear model in natural (non-normalized) coordinates are calculated by the formulas:
Transformation of natural factors into normalized and backward
See also
- Experiment Planning
Sources
- Model building and boundary testing of electronic devices: Method. instructions / Comp. A.N. Zhirabok, V.N. Lyakhov. - Vladivostok: Publishing house FESTU, 2006. - 32 p.
- Adler Yu. P., Markova E. V., Granovskiy Yu. V. Planning an experiment when searching for optimal conditions. - M .: Science, 1976. - 279 p., Il.
- Montgomery DK. Experiment planning and data analysis: Trans. from English - L .: Shipbuilding, 1980. - 384 p., Il.